Repair Knowledge Base
Ford Repair Knowledge Base
What actually goes wrong on these vehicles, how we diagnose it, and what the findings mean for the repair. Written from the work.
Latest
- Fusion EPAS steering rack corrosionFord recalled certain Fusions for steering-gear corrosion. We currently have a 2019 in the shop with severe rack corrosion that sits outside that recall entirely — which is exactly why inspection beats assuming.Read →
- 2.0 EcoBoost coolant intrusionCoolant disappearing with no puddle under the car, a misfire when it is cold, white smoke out the back. On this engine that combination has a documented cause — and the repair Ford calls for is not the one most people expect.Read →
- 1.5 EcoBoost coolant intrusionSame symptoms as the 2.0, different engine, and a genuinely different Ford repair strategy. Applying what you read about one to the other is how this gets expensive.Read →
- EcoBoost humid-weather misfireIt only stumbles when you accelerate hard, after a long run, on a damp day. That is oddly specific — and being that specific is what makes it diagnosable.Read →
- Mustang A/C evaporator leakIt blows cold after a recharge, then gets warm again a few weeks or months later. On these cars that pattern points somewhere specific, and it is behind the dashboard.Read →
- F-150 battery drain and parasitic drawThird battery in two years and it still dies overnight. At that point the battery is not the problem — something is staying awake after you walk away.Read →
Browse by system
Sections without a link have nothing published in them yet.
- EngineInternal engine faults — misfires, coolant intrusion, oil consumption, timing components and the teardown findings that decide a repair.
- Transmissions & DrivetrainAutomatic and manual transmissions, transfer cases, differentials, axles, and driveline vibration, shudder and shift-quality complaints.
- Cooling SystemsRadiators, water pumps, thermostats, hoses and fans — overheating, external coolant loss, and the pressure testing that separates one from the other.
- Steering & SuspensionStruts, shocks, control arms, bushings, wheel bearings, alignment, and the noises and pulls that point at them.
- BrakesPads, rotors, calipers, hydraulics and ABS — pedal feel, judder, noise, and what actually needs replacing versus what gets sold.
- Electrical & ElectronicsCharging and starting systems, parasitic draw, wiring and connector faults, modules, and intermittent electrical complaints.
- HVAC & Climate ControlAir conditioning and heating — refrigerant leaks, compressor and condenser failures, blend doors, blowers and cabin temperature complaints.
- Fuel & AirFuel delivery and injection, intake and induction, turbocharging, emissions plumbing, and the running faults that come with them.
- TSBs, Recalls & SSMsWhat Ford has published about a known condition, what a bulletin actually obliges anyone to do, and how to check whether a VIN is covered.
- Common ProblemsFaults we see often enough across particular models and engines to be worth writing down, with the symptoms that usually bring the vehicle in.Nothing published yet
